Surgery begins
not in the operating room

Patient-specific implants and surgical solutions based on CT data

We design PEEK and titanium implants, surgical guides and digital plans for complex reconstructive procedures.

Case examples

Complete cases — from CT to the operating room

De-identified examples: from the original CT to the device at the clinic. Published without personal data and only where consent has been obtained.

PEEK cranial plate designed from the patient's CT
Neurosurgery

PEEK cranioplasty

  1. CT Vault defect after decompression
  2. Plan Contour reconstruction based on the healthy side, agreed with the surgeon
  3. Device PEEK implant with perforation and a bevelled edge
  4. Clinic Implant, sterilisable model for trial fitting
How the solution works
Patient-specific mandibular reconstruction plate and fibular flap segments on an anatomical model
Maxillofacial surgery

Mandibular reconstruction

  1. CT Body and angle defect after resection
  2. Plan Virtual resection and assembly of the fibular graft
  3. Device Titanium reconstruction plate
  4. Clinic Resection guides for the jaw and fibula, plus a model
How the solution works
Patient-specific acetabular component with an augment, porous titanium
Oncological reconstruction

Reconstruction after pelvic resection

  1. CT Tumour involvement with deficient supporting bone
  2. Plan Resection margins and supporting zones, agreed with the surgeon
  3. Device Acetabular component with an augment, porous titanium
  4. Clinic Implant, guides, model
How the solution works
Patient-specific titanium subperiosteal framework with abutments on an anatomical maxillary model
Maxillofacial surgery

Subperiosteal implant

  1. CT Severe jaw atrophy with insufficient support for conventional implants
  2. Plan The framework follows the bone contour; abutment positions are agreed with the surgeon
  3. Device Ti-6Al-4V titanium framework with abutments
  4. Clinic Framework, trial-fit jaw model
How the solution works

View all cases

How we work

How the process works

14 days

Average time from CT to the device reaching the clinic. Five simple steps — no surprises. For trauma and oncology there is a fast-track option, with timelines agreed separately.

1

You send the CT

A DICOM link and a brief description of the task.

reply within 48 hours
2

Digital plan

We build a 3D model and the construct design from your CT.

2 business days
3

You approve

You review the 3D model and request changes. Printing starts only once you approve.

revisions — free of charge
4

Manufacturing

PEEK and titanium printing, quality control and trial fitting on the model.

included in the 14 days
5

Kit at the clinic

The device, guides, model and documents — delivered to your clinic.

total ≈ 14 days
What ultimately arrives at the clinic
Digital plansegmentation, 3D model, construct design
ImplantPEEK or titanium — matched to the clinical task
Surgical guidesresection and drilling guides
Anatomical modelsterilisable, for trial fitting

The contents of the kit are agreed with the surgeon before manufacturing. Access to BonaPlanner 2D — a separate product, not included with the device.

Why Bonabyte

What stands behind it

4500+
clinical cases completed since 2020
1200+
patient-specific cases per year
40+
client clinics across Russia
3
entries in the custom-made device register: titanium, PEEK, polymer guides

In-house design office and manufacturing

Segmentation, design, PEEK printing, post-processing and quality control are all in-house. SLM titanium printing is done at a certified contract manufacturer.

Roszdravnadzor register of custom-made device manufacturers

Entries No. 31–33 dated 03–04.07.2024: titanium alloy implants, PEEK implants and polymer guides. Check the register ↗

RZN registration certificate 2022/16943

Roszdravnadzor registration certificate for the BonaPlanner software, including the 2D and 3D modules.

Patient data under Federal Law 152-FZ

Secure DICOM transfer, de-identification of cases, consent.

More about the company

Experience of clinical collaboration
Blokhin National Medical Research Centre of Oncology
Clinical Hospital No. 1 (Volynskaya)
Priorov National Medical Research Centre of Traumatology and Orthopaedics (CITO)
Turner National Medical Research Centre for Children's Orthopaedics and Trauma Surgery
Vishnevsky Central Military Clinical Hospital
Vladimirsky Moscow Regional Research Clinical Institute
Vreden National Medical Research Centre of Traumatology and Orthopaedics
Sechenov University
Petrovsky National Research Centre of Surgery
Sklifosovsky Research Institute for Emergency Medicine
Russian Children's Clinical Hospital (RCCH)
GALAKTIKA Institute of Beauty
Burdenko National Medical Research Centre of Neurosurgery
Dmitry Rogachev National Medical Research Centre of Paediatric Haematology, Oncology and Immunology
Herzen Moscow Oncology Research Institute
Central Research Institute of Dentistry and Maxillofacial Surgery
Loginov Moscow Clinical Scientific Centre
Burdenko Main Military Clinical Hospital

This list reflects our experience of clinical collaboration. Trade marks belong to their respective owners and do not imply partnership or endorsement. More about the company →

BonaPlanner

Plan and approve in one place

BonaPlanner is a shared workspace for the surgeon and the engineer: the plan, the case discussion and the files all live in one case rather than in messengers and e-mail.

Have a clinical case?

Send a CT or describe the task — an engineer will check the data and suggest the next step.

Bonabyte designs and manufactures custom-made medical devices as prescribed by, and under the responsibility of, the treating physician. We do not make diagnoses, prescribe treatment or guarantee clinical outcomes. The materials on this website do not constitute medical advice or advertising of devices to patients.